CoreInsight-V4 (SCAL System)
Advanced Special Core Analysis SystemA next-generation Special Core Analysis (SCAL) platform engineered for high-accuracy reservoir characterization under representative subsurface conditions — integrating direct pore volume at reservoir stress, steady-state gas/liquid permeability, continuous electrical resistivity monitoring, and unsteady-state displacement analysis.
Technical Highlights
- Four independently operated quick-load core holders for simultaneous testing
- Modular architecture expandable up to 22 independently controlled vessels
- Designed for 1.5″ diameter × 3.0″ length core samples
- Automated independent confining pressure control up to 10,000 PSI
- Pulse-free continuous dual injection pumps for stable flow control
- Continuous electrical resistivity monitoring during flow experiments
- Integrated multi-zone heaters for elevated-temperature testing conditions
- Real-time monitoring of pressure, temperature, flow rate, and resistivity
- High corrosion resistance with Hastelloy/stainless-steel wetted components
- Designed for continuous unattended operation and automated workflows
- Suitable for conventional and unconventional reservoir characterization
- Supports drainage and imbibition workflows for advanced SCAL studies
Key Advantages
- Increased laboratory throughput through simultaneous multi-sample testing
- Reduced testing uncertainty via integrated multi-parameter monitoring
- Independent pressure and temperature control for each core holder
- High automation level minimizes operator intervention
- Scalable platform architecture for future laboratory expansion
- Suitable for corrosive brines and reactive fluid systems
- Reservoir-condition pore volume and permeability measurements
- Integrated resistivity measurements during dynamic displacement testing
| System Level | |
| Sample size | 1.5″ diameter × 3″ long |
| Max pore pressure (pressure regulators) | 200 PSI |
| Max pore pressure (injection pumps) | 1,500 PSI |
| Confining pressure | 10,000 PSI |
| Maximum temperature | 120°C |
| System dimensions L × W × H (door open) | 1.72 × 1.62 × 1.30 m |
| Core Holder Pressure Vessel | |
| Maximum pressure | 10,000 PSI |
| Maximum temperature | 120°C |
| Material | Stainless steel / Hastelloy wetted components for enhanced corrosion resistance |
| Injection Pumps | |
| Type | Continuous dual-injection 50 mL pumps with pulse-free switching |
| Maximum pressure | 1,500 PSI (optional upgrade available) |
| Maximum flow rate | 200 cc/min |
| Material | Hastelloy wetted components |
| Transfer Vessels | |
| Maximum pressure | 300 PSI |
| Material | Stainless steel construction |
| Confining Pressure Pump | |
| Control | Automated independent pressure control with air-actuated valves |
| Capacity | 100 mL |
| Maximum pressure | 10,000 PSI |
| Flow rate | 1×10−5 mL/min to 50 mL/min |
| Accuracy | 0.5% FS |
Data Acquisition & Control System
- Simultaneous multi-cell experiment management
- Fully automated software-controlled operation
- Integrated PC, UPS, monitor, and keyboard
- 22-channel 4-wire resistivity measurement capability
- LCR meter operation up to 20 kHz
- Four-zone temperature control system
- High-resolution digital pressure and differential pressure transducers
- High-precision positive displacement wet-test meter
- Burettes for expelled fluid-volume monitoring
- Vacuum saturation system for core preparation
- Integrated workflow for pore-volume, permeability, and electrical property evaluation
Applications
- Electrical properties characterization
- Archie parameter evaluation
- Direct pore volume and absolute permeability analysis
- Two-phase flow behavior studies
- Enhanced oil recovery (EOR)
- Carbon Capture & Storage (CCS)
- Geothermal reservoir characterization
- Underground hydrogen and gas storage studies
- Reactive fluid-rock interaction workflows
- Conventional and unconventional reservoir evaluation
Safety & Reliability
- Rupture disc protection for overpressure safety
- High-pressure-rated vessel and tubing assemblies
- UPS backup for critical instrumentation and monitoring
- Automated pressure-control and monitoring architecture
- Designed for safe long-duration unattended testing
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